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Roof Panel CD391 – MST Russia

Roof Panel CD391

Parameter Value
dimension (mm) 2240x1320x1100
weight (kg) 350
capacity (pcs.) 36
series qty (pcs.) 22

Roof Panel CD391

CLIENT
LLC Ford Sollers Holding


VEHICLE
Ford Mondeo III


PART
Roof Panel


PURPOSE
Transportation and storage of automotive roof panel parts


DESCRIPTION
Customized metal rack equipped with stacking columns


FEATURES

  • stackable
  • adjustable stacking columns
  • manipulation from 4 sides
  • special transport safety lock
  • high pack density
  • easy accessibility from all sides

Project description

MST was commissioned to analyze, develop and manufacture the best logistic solution to supply “Roof panel” parts from the manufacturer to the assembly line.The focus is to achieve the highest pack density in the tightest space, to develop a special safety lock to fix the goods in proper way during handling and transportation.

Special ergonomic handling is a part of the task. Easy handling during loading/unloading, stackable and handling from all sides goes without saying.

Based on the technical requirements MST created a 3D-CAD model to analyze the best durable packaging solution. Internal FEM calculations allowed us to develop and manufacture a reliable rack with high pack density and special ergonomic usage.

Manufactured was a prototype for transport and handling trials, based on the CAD development. After internal positive tests, the prototype was released to the customer for serial approval.

Small objections from the prototype trials were considered and implemented in the series manufacturing.

Planned Actual
CAD development 4 weeks 4 weeks
PT manufacturing 4 weeks 4 weeks
PT loops 3 1
Series manufacturing 5 weeks 4 weeks
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