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Headliner CD391 – MST Russia

Headliner CD391

Parameter Value
dimension (mm) 2000x1450x800
weight (kg) 110
capacity (pcs.) 20
series qty (pcs.) 28

Headliner CD391

LLC Ford Sollers Holding

Ford Mondeo III


Transportation and storage of automotive Headliner parts, model CD391

Customized metal rack equipped with ABS supports


  • stackable
  • high pack density
  • manipulation from 4 sides
  • foldable 1:2
  • ABS support adapted to the part shape
  • loading/unloading with one operator

Project description

MST was commissioned to analyze, develop and manufacture the best logistic solution to supply Headliner parts from the manufacturer to the assembly line.
The focus is to achieve the highest pack density in the tightest space, to develop a special pad for the goods in usage of handling and transportation. Easy handling during loading/unloading, stackable and handling from all sides goes without saying.
Based on the technical requirements it was created a 3D-CAD model to analyze the best durable packaging solution. Internal FEM calculations allowed us to develop and manufacture a reliable rack with high pack density.
Manufactured was a prototype for transport and handling trials, based on the CAD development. After internal positive tests, the prototype was released to the customer for their approval.
Small objections from the prototype trials were considered and implemented in the series manufacturing.

Planned Actual
CAD development 4 weeks 4 weeks
PT manufacturing 7 weeks 6 weeks
PT loops 2 1
Series manufacturing 5 weeks 5 weeks
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