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Front Bumper – MST Russia

Front Bumper

Parameter Value
dimension (mm) 2400x1500x1988
weight (kg) 220
capacity (pcs.) 6
series qty (pcs.) 3

Front Bumper

LLC Ford Sollers Holding

Ford Fiesta, Ford EcoSport

Bumper Front, model B515/B299

Transportation and storage of automotive front bumper parts, model B299/B515

Customized metal rack equipped with special protection supports


  • universal for different models
  • high pack density
  • manipulation from 4 sides
  • special transport safety lock
  • lightweight and durable construction
  • loading/unloading with one operator

Project description

MST was commissioned to analyze, develop and manufacture the best logistic solution to supply “Front bumper” parts from the manufacturer to the assembly line.
The focus is to achieve the highest pack density in the tightest space, to develop a special safety lock to fix the goods in proper way during handling and transportation. Additional challenge is to develop a universal rack for different car models. Easy handling during loading/unloading and handling from all sides goes without saying.
Based on the technical requirements MST created a 3D-CAD model to analyze the best durable packaging solution. Internal FEM calculations allowed us to develop and manufacture a reliable rack with high pack density and special ergonomic usage.
Manufactured was a prototype for transport and handling trials, based on the CAD development. After internal positive tests, the prototype was released to the customer for serial approval.
Small objections from the prototype trials were considered and implemented in the series manufacturing.

Planned Actual
CAD development 4 weeks 4 weeks
PT manufacturing 6 weeks 4 weeks
PT loops 2 1
Series manufacturing 3 weeks 2 weeks
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